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Plastics Processing MethodsExtrusion Molding -- the main process used to form plastics. A heated plastic compound is forced continuously through a forming die made in the desired shape (like squeezing toothpaste from a tube, it produces a long, usually narrow, continuous product). The formed plastic cools under blown air or in a water bath and hardens on a moving belt. Rods, tubes, pipes, SlinkysŪ, and sheet and thin film (such as food wraps) are extruded then coiled or cut to desired lengths. Plastic fibers also are made by an extrusion process. Liquid resin is squeezed through thousands of tiny holes called spinnerets to produce the fine threads from which plastic fabrics are woven. Injection Molding -- is the second most widely used process to form plastics. The plastic compound, heated to a semi-fluid state, is squirted into a mold under great pressure and hardens quickly. The mold then opens and the part is released. This process can be repeated as many times as necessary and is particularly suited to mass production methods. Injection molding is used for a wide variety of plastic products, from small cups and toys to large objects weighing 30 pounds or more. Blow Molding -- pressure is used to form hollow objects, such as the soda pop bottle or two-gallon milk bottle, in a direct or indirect method. In the direct blow-molding method, a partially shaped, heated plastic form is inserted into a mold. Air is blown into the form, forcing it to expand to the shape of the mold. In the indirect method, a plastic sheet or special shape is heated then clamped between a die and a cover. Air is forced between the plastic and the cover and presses the material into the shape of the die. Slinky
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Last Updated: 02/16/03 |